The Max Phantom 2000 PLUS uses interchangeable modules that are functional in any Maximum Controls gate operator. Modules such as motor controllers, logic boards, limit boxes, and even battery boxes can be swapped from one operator to another regardless of the gate operator model number.

This standardization of modules and interchangeability, coupled with the intelligence of our operating system offers a benchmark to which future gate operators will strive to achieve.

The Max Phantom 2000 PLUS implements a size 80, 900:1 high efficiency gearbox. This 900:1 ratio produces maximum torque, utilizes low amperage, and provides super silent operation. The rugged cast iron housing, bronze gears, and double sealed heat treated solid shafts have been designed by a team with over 40 years of experience in the gearbox industry.

High speed ball bearings and a synthetic oil bath keep the dual gear reduction operating flawlessly through extreme temperature ranges. We invite you to compare our Maximum Controls gearboxes to any of those used by other manufacturers in the industry.

The brushless DC motor in the Max Phantom 2000 PLUS uses “Hall Effect” magnetic sensing to identify over five thousand precise rotational positions during 90 degrees of gate movement. That’s over 50 samples per degree of gate travel. Using this positional feedback, intelligent ramp-up and ramp-down of the gate speed is employed to minimize undue stress on all mechanical components.

Utilizing the monitoring and updating of positional data, a solid sync of two gates can be realized. This constant updating is also used to detect any unauthorized movement.

The 24VDC operating voltage of the brushless DC motor permits operation via a remote power supply. In this “low voltage mode,” the Max PS-24 power supply can be located up to 500 feet away making installation far less costly and easier than traditional 120V AC trenching.

A key benefit of the Max Phantom 2000 PLUS modular design is the ability to separate modules. The power supply module, for example, can be removed from the main chassis and installed up to 500 feet away from the operator. Regardless of whether the battery is installed or the Max PS-24 is remote, the gate remains fully operational (the battery module is used only for backup operation). This feature can save thousands of dollars in trenching and costly permit fees. Unforeseen complications like rock formations or utility lines that have to be trenched around can be avoided by using a power management system that does not rely on battery power. As a result, the battery life is not compromised. The Max PS-24 is designed for extended life in extreme temperatures. These technologies are unique to only Maximum Controls products.

In addition, operation of the Max Phantom 2000 PLUS can save on energy costs. The average AC operator in a high traffic environment can cost as much as $700 a year. A similar facility using the Phantom 2000 PLUS can save as much as 85% on the gate energy cost.

The Max Phantom 2000 PLUS battery module, the Max BC-7, contains many features necessary for gate operation during power outages and provides safe, smart trickle charging to keep the batteries ready for emergencies or overnight in off grid use. In addition to serving as backup power during emergencies, the BC-7 contains the electronics to properly integrate a solar panel into an off grid configuration. Yes, the BC-7 supplies an on-board solar regulator as standard equipment.

Starting with the Max BC-7 front plate, a three LED gas gauge showing the current battery status—full, half, or empty is provided. This gauge also moves sequentially to indicate that the batteries are currently charging. A battery test status button, when pressed, gives you the actual condition of the batteries. Are the batteries a go or no go? No guess work here. You will know when the batteries must be replaced. When an outage does occur, an audible beep can be switched on to indicate battery backup in use.

On the Matrix 1 board there are three modes of battery backup functionality. “Leave gate open” will continue to open and close the gate until the battery is near empty and leave the gate in the open position. “Leave gate closed” will continue to open and close the gate until the battery is near empty, then leave the gate closed. “Open one time” will leave a gate in the open position immediately if an outage occurs. Regardless of the battery backup mode, enough energy is left in the batteries to open the gate for an emergency vehicle.

In an off grid configuration, in addition to the solar regulator, the Max BC-7’s solar processing circuitry provides a power boost, maximizes energy harvest, and keeps a tight grip on the load control ensuring the up to 200 watt solar panel is manipulated to its potential. Maximum Controls operators work with 80 watt panels or greater depending on the specific application. Standard 200 watt panels are supported and recommended. The solar in on the BC-7 requires 24 to 35VDC.

Each Max BC-7 battery module is fitted with Yuasa batteries with an operational temperature range of -4 to 165F. These batteries offer high-energy density, sealed leak proof construction, excellent performance in float of cyclic applications, maintenance free, rechargeable, and long service life. When used with the Max Phantom 2000 PLUS they offer 250 cycles of duty before discharge.